5 Ways to Reduce the Operating Costs of Your PSA Gas Generator

Pressure Swing Adsorption, or PSA, is a technology that allows for the production of oxygen or nitrogen for industrial uses. Imagine two tanks, A and B. In the first part, tank A collects the gases, while tank B gets ready for the next round. In the second part, both tanks balance pressure before they switch roles.

But the little disappointing thing is that it has reduced operating costs. Luckily, a solution is also available. To ensure that your PSA gas generator operates at its most cost-effective capacity, we present five practical strategies for reducing operating costs. Let’s take a look.

Find and fix leaks

Often, operators lose 20% of compressed air to leaks. You can avoid this by regularly using leak detectors or simple methods like soapy water. Check your industrial gas system to prevent valuable gases from escaping.

Cut transportation emissions

Consolidate maintenance visits to reduce transport expenses and emissions. Consider using innovative technology, for remote monitoring and fewer on-site visits. Your provider can further assist you in this regard to address potential problems with technology.

Optimize compressor conditions

Keep the ambient temperature low for significant energy savings. Maintain clean and dry air to reduce air treatment costs. Moreover, you may lower air pressure by adding gas storage vessels to meet peak demands efficiently.

Use energy-saving technologies

Switch to variable-speed drive air and gas compressors for over 50% energy cost reduction. High-efficiency gas generators with features like the Variable Flow Saver algorithm can save up to 70% of energy at low loads.

Properly size your equipment

Consult an expert to ensure equipment matches demand. Avoid unnecessarily large equipment that wastes energy. Proper sizing is crucial for gas generation and energy savings.

Final Tips

Apart from these, you can even utilize remote monitoring technology to keep track of system performance. This might improve your ability to react to changing conditions and identify issues like leaks promptly. If you want to avoid mishaps, consider investing for long-term cost savings. Your provider can better inform you of all the preventive actions one can take to significantly reduce the operating cost of the equipment.